xantronix-z32/case/case.scad

$fn = 72;

pcb_width  = 257.175;
pcb_length =  95.250;

module keyboard_base_plate(pcb_width, pcb_length) {
    pcb_clearance_edge   = 1.0;
    pcb_clearance_bottom = 2.0;
    
    pcb_screw_hole_diameter = 1.5;
    
    thickness     = 1.75;
    corner_radius = thickness / 4;

    case_color = [0.5, 0.5, 0.5, 1.0];

    wall_width  = pcb_width  + 2 * (pcb_clearance_edge + thickness) - 2 * corner_radius;
    wall_length = pcb_length + 2 * (pcb_clearance_edge + thickness) - 2 * corner_radius;
    wall_height   = 14.0;

    bottom_width  = 2 * (pcb_clearance_edge) + pcb_width;
    bottom_length = 2 * (pcb_clearance_edge) + pcb_length;
    bottom_height = thickness;

    screw_holes = [
        [  4.8150, 85.7250],
        [ 66.7322, 85.7250],
        [161.8150, 85.7250],
        [238.2500, 85.7250],
        [ 61.7500, 47.6250],
        [138.2500, 47.6250],
        [214.2500, 47.6250],
        [ 20.0000,  9.5250],
        [123.8150,  9.5250],
        [238.2500,  9.5250]
    ];

    module round_corner(translation, rotation) {
        color(case_color)
        translate(translation)
        rotate(rotation)
        rotate_extrude(angle=90) {
            intersection() {
                circle(r=corner_radius);
                square(corner_radius*2);
            }
        }
    }

    module round_edge(translation, rotation, length) {
        color(case_color)
        translate(translation)
        rotate(rotation)
        linear_extrude(length)
        intersection() {
            circle(r=corner_radius);
            square(corner_radius*2);
        }
    }
    
    module side(translation, dimensions) {
        color(case_color)
        translate(translation)
        linear_extrude(dimensions[2])
        square([dimensions[0], dimensions[1]], false);
    }
    
    module wall_corner(translation, rotation, radius, length) {
        color(case_color)
        translate(translation)
        rotate(rotation)
        linear_extrude(length)
        intersection() {
            circle(r=radius);
            square([radius, radius], false);
        }
    }
    
    module screw_post(translation, h, d1, d2) {
        color(case_color)
        translate(translation)
        difference() {
            cylinder(h=h, r=d1/2.0);
            cylinder(h=h, r=d2/2.0);
        }
    }
    
    module ridges(width, height) {
        horizontal = [
            (bottom_length / 3),
            (bottom_length / 3) * 2
        ];
        
        vertical = [
            (bottom_width / 3),
            (bottom_width / 3) * 2
        ];
        
        for (y = horizontal) {
            side([0 - pcb_clearance_edge, y, 0],
                 [bottom_width, width, height]);
        }
        
        for (x = vertical) {
            side([x, 0 - pcb_clearance_edge, 0],
                 [width, bottom_length, height]);
        }
    }

    /* Upper wall */
    side([-pcb_clearance_edge - thickness + corner_radius,
           pcb_clearance_edge + pcb_length,
          0],
         [wall_width, thickness, wall_height]);
          
    /* Right wall */
    side([ pcb_clearance_edge + pcb_width,
          -pcb_clearance_edge - thickness + corner_radius,
          0],
         [thickness, wall_length, wall_height]);
          
    /* Lower wall */
    side([-pcb_clearance_edge - thickness + corner_radius,
          -pcb_clearance_edge - thickness,
          0],
         [wall_width, thickness, wall_height]);
          
    /* Left wall */
    side([-pcb_clearance_edge - thickness,
          -pcb_clearance_edge - thickness + corner_radius,
          0],
         [thickness, wall_length, wall_height]);

    /* Upper right corner */
    /*round_corner([pcb_clearance_edge + thickness + pcb_width - corner_radius,
                  pcb_clearance_edge + thickness + pcb_length - corner_radius,
                 -thickness/2],
                 [90, 90, 90]);*/

    /* Lower right corner */
    /*round_corner([ pcb_clearance_edge + thickness + pcb_width - corner_radius,
                  -pcb_clearance_edge - thickness + corner_radius,
                  -thickness/2],
                 [180, 90, 90]);*/

    /* Lower left corner */
    /*round_corner([-pcb_clearance_edge - thickness + corner_radius,
                  -pcb_clearance_edge - thickness + corner_radius,
                  -thickness/2],
                 [-90, 90, 90]);*/

    /* Upper left corner */
    /*round_corner([-pcb_clearance_edge - thickness + corner_radius,
                   pcb_clearance_edge + thickness + pcb_length - corner_radius,
                     -thickness/2],
                 [0, 90, 90]);*/

    /* Upper edge */
    /*round_edge([0 - thickness - pcb_clearance_edge + corner_radius,
                    thickness + pcb_clearance_edge + pcb_length - corner_radius,
                   -thickness/2],
               [0, 90, 0],
               bottom_width + 2 * corner_radius);*/
         
    /* Right edge */
    /*round_edge([    thickness + pcb_clearance_edge + pcb_width - corner_radius,
                0 - thickness - pcb_clearance_edge + corner_radius,
                    -thickness/2],
               [270, 0, 0],
               bottom_length + 2 * corner_radius);*/
         
    /* Lower edge */
    /*round_edge([-pcb_clearance_edge - thickness + corner_radius,
                -pcb_clearance_edge - thickness + corner_radius,
                    -thickness/2],
               [90, 180, 90],
               bottom_width + 2 * corner_radius);*/
         
    /* Left edge */
    /*round_edge([-pcb_clearance_edge - thickness + corner_radius,
                -pcb_clearance_edge - thickness + corner_radius,
                   -thickness/2],
               [270, 90, 0],
               bottom_length + 2 * corner_radius);*/

    /* Upper right wall corner */
    /*wall_corner([thickness + pcb_clearance_edge + pcb_width - corner_radius,
                 thickness + pcb_clearance_edge + pcb_length - corner_radius,
                -thickness/2],
                [0, 0, 0],
                corner_radius,
                wall_height);*/
                
    /* Lower right wall corner */
    /*wall_corner([    thickness + pcb_clearance_edge + pcb_width - corner_radius,
                 0 - thickness - pcb_clearance_edge + corner_radius,
                    -thickness/2],
                [0, 0, 270],
                corner_radius,
                wall_height);*/

    /* Lower left wall corner */
    /*wall_corner([0 - thickness - pcb_clearance_edge + corner_radius,
                 0 - thickness - pcb_clearance_edge + corner_radius,
                    -thickness/2],
                [0, 0, 180],
                corner_radius,
                wall_height);*/
                
    /* Upper left wall corner */
    /*wall_corner([-pcb_clearance_edge - corner_radius,
                  pcb_clearance_edge + corner_radius + pcb_length,
                 -thickness/2],
                [0, 0, 90],
                corner_radius,
                wall_height);*/
 
    /* Bottom plate */
    /*side([-pcb_clearance_edge - corner_radius,
          -pcb_clearance_edge - corner_radius,
          -thickness],
         [bottom_width  + 2 * corner_radius,
          bottom_length + 2 * corner_radius, thickness]);*/
          
    /* Screw holes */
    /*for (screw_hole = screw_holes) {
        screw_post([screw_hole[0], screw_hole[1], 0],
                   pcb_clearance_bottom * 2,
                   pcb_screw_hole_diameter * 2,
                   pcb_screw_hole_diameter);
    }*/
    
    /* Ridges (for rigidity!) */
    ridges(thickness * 2, pcb_clearance_bottom / 2);
}

keyboard_base_plate(pcb_width, pcb_length);